
Cheese puffs are a popular snack food, but their origin story is not widely known. In fact, there are several origin stories, including one that claims they were invented by accident while making cattle feed. The ingredients and manufacturing process of cheese puffs have been called into question, with some people comparing their texture and taste to polystyrene. So, are cheese puffs made of styrofoam?
| Characteristics | Values |
|---|---|
| Main Ingredients | Corn, Water, Vegetable Oil, Cheese Powder |
| Taste | Cheesy |
| Texture | Airy, Crunchy |
| Colour | Neon Orange |
| Nutritional Value | Low nutritional value |
| Similarities | Polystyrene |
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What You'll Learn

Cheese puffs are made from cornmeal dough
Cheese puffs are a popular snack food, but what are they made of? Are they, as some have claimed, made of styrofoam?
Cheese puffs are, in fact, made from cornmeal dough. This dough is made by mixing finely textured cornmeal with water. This mixture is then put through a machine called an extruder, which uses heat, moisture, and pressure to form the dough into the desired shape. The uncooked cheese puff is called a collette, and these are then baked in an oven, sprayed with vegetable oil, and dusted with cheese powder.
The process of making cheese puffs from cornmeal dough was apparently discovered by accident in the 1930s. The story goes that an employee of the Flakall Corporation, a manufacturer of animal feed, noticed that when the machine became jammed, moistened corn exposed to heat would come out in puffs rather than flakes. This employee, Edward Wilson, seasoned and ate these puffs, thus discovering a new snack. Wilson named this new creation Korn Kurls, and other companies soon followed with their own versions of the cheesy snack.
To make cheese puffs at home, one must first create a dough using corn flour, tapioca starch, salt, sugar, and cheese. This dough is then steamed, dried, and fried. The fried puffs are then seasoned with salt and cheese powder, or other seasonings of your choice.
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They are shaped by an extruder machine
Cheese puffs are made in factories, and they are not made of styrofoam. They are made from cornmeal, which is mixed with water to form a dough. This dough is then put through an extruder machine, which shapes the dough into cheese puffs. The extruder uses heat, moisture, and pressure to work the dough until it is pushed through a special tool called a die, which forms the final shape of the cheese puffs. The shape of the die determines whether the dough becomes cheese puff balls or cylinders.
The extruder machine is an important part of the cheese puff-making process, as it gives the cheese puffs their distinctive shape. The dough is pushed through the extruder, which applies pressure and heat to the dough, causing it to become puffed and airy. This process is similar to how popcorn is made, where the application of heat and pressure causes the moisture in the corn kernel to turn into steam, puffing up the kernel into a fluffy snack.
The extruder machine can have different shaped dies, which allow manufacturers to create different shapes and sizes of cheese puffs. This versatility in the manufacturing process allows for innovation and variety in the types of cheese puffs available on the market. For example, cheese puffs can be shaped into balls, cylinders, or even character shapes, providing a fun and engaging snack for consumers.
The extruder machine is a key piece of equipment in the cheese puff-making process, and its ability to shape and transform the dough into the iconic cheese puff shape is essential to the snack's popularity and success. The machine's functionality and design have likely been refined over the years to optimize the production of cheese puffs, ensuring a consistent and efficient output of this beloved snack food.
While the exact specifications of the extruder machine and the manufacturing process may vary between different cheese puff manufacturers, the overall concept of using an extruder to shape the dough remains a standard practice in the industry. This process has helped to streamline the production of cheese puffs, making them widely available and accessible to consumers around the world.
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Cheese puffs were invented by accident
Cheese puffs, those airy, crunchy, neon orange snacks, were invented by accident in the 1930s. While the exact origin story is disputed, one popular theory suggests that they came about during the process of making cattle feed. The story goes that the Flakall Corporation, an animal feed manufacturer in Beloit, Wisconsin, had a special grinder machine that turned corn into flakes for cattle feed. Occasionally, the grinder would get clogged, and employees would use moistened corn to unjam it. During this process, the moistened corn was exposed to heat in the machine, causing it to puff up into a new shape.
Intrigued by this unexpected transformation, an employee named Edward Wilson decided to experiment. He took the puffed corn, added some seasoning, and gave it a taste. Wilson declared his creation mighty tasty, and thus, cheese puffs were born. Wilson named his invention Korn Kurls, and a new snack food phenomenon took off.
Of course, there are other companies, like the Elmer Candy Corporation, that dispute this story and claim to have invented the cheesy snacks themselves. Despite the controversy, it's clear that cheese puffs have come a long way since their accidental origin. Today, they are a beloved snack food, enjoyed by people of all ages and sold in various shapes and sizes, from cheese balls to Cheetos Puffs to Pirate's Booty.
The process of making cheese puffs has also evolved. Manufacturers now mix finely textured cornmeal with water to form a dough, which is then put through an extruder machine. The extruder uses heat, moisture, and pressure to work the dough, pushing it through a special tool called a die to form its distinctive shape. The uncooked cheese puff at this stage is called a collette, which is then baked in an oven, sprayed with vegetable oil, and finally dusted with cheese powder.
While the exact ingredients and processes may vary slightly between different manufacturers, the fundamental accident that led to the creation of cheese puffs remains a fascinating chapter in the history of snack food. So, the next time you reach for a bag of cheese puffs, remember the serendipitous journey that brought them from a clogged grinder machine to your snack cupboard.
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They are similar in texture, taste, and smell to polystyrene
Cheese puffs are made of cornmeal, water, vegetable oil, and cheese powder. However, their similarity in texture, taste, and smell to polystyrene has sparked curiosity and debate.
A YouTube user, Andrés Juárez Ramos, compared Cheetos, a popular cheese puff brand, to small pieces of polystyrene used for protection in shipping boxes. He performed several tests, including moistening both substances with hot sauce, and found that they were identical in texture, taste, and smell. This has led some to question the composition of cheese puffs and whether they are made of styrofoam.
While the exact reasons for the similarity are unclear, it is worth noting that cheese puffs are made with finely textured cornmeal and water, along with other ingredients, which are processed and formed into their distinctive shape. The extruder machine, heat, moisture, and pressure used in the manufacturing process may contribute to the final product's texture and taste, resembling polystyrene.
It is important to note that cheese puffs are a processed snack food, and their ingredients and manufacturing processes are subject to regulatory oversight. While the similarity in texture, taste, and smell to polystyrene is intriguing, it is unlikely that cheese puffs are made of styrofoam. Nevertheless, the comparison highlights the unique characteristics of cheese puffs and how they can be reminiscent of other substances, like polystyrene.
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Artists have created installations using Cheetos
Despite the popular belief that cheese puffs are made of styrofoam, they are actually made of cornmeal and cheese powder. The cornmeal is mixed with water to form a dough, which is then shaped and baked. After baking, the puffs are sprayed with vegetable oil and dusted with cheese powder.
While some may view cheese puffs as a simple snack, artists have found a new medium for their creations. At the 2018 SPRING/BREAK Art Show, Andy Harman showcased Cheetos: foam sculptures wrapped in crushed orange velvet. Standing at over six feet tall, these sculptures were a commentary on the banality of everyday objects, enlarged to a repellent scale.
In a similar vein, Santa Fe artist Robbi Firestone created a 4-foot-tall sculpture of former President Donald Trump's lips using thousands of Cheetos. Titled "Crunch Trump," the piece is part of her "Food for Thought" project and serves as political satire, amusing both liberals and conservatives.
Firestone's creative process involved examining the shapes and colors of Cheetos, carefully building stacks with hot glue, and varnishing as she went. The final touch was pouring epoxy over the sculpture. With "Crunch Trump," Firestone wanted to highlight the fragility of American democracy and encourage people to vote.
These artists have pushed the boundaries of traditional art materials, transforming a beloved snack into thought-provoking installations that capture the attention of viewers and stimulate their imaginations.
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Frequently asked questions
No, cheese puffs are made of cornmeal, water, vegetable oil, and cheese powder.
Manufacturers mix super finely textured cornmeal with water to form a dough, which they put through a machine called an extruder. The extruder uses heat, moisture, and pressure to further work the dough, until it finally pushes the dough through a special tool called a die to form its shape. The uncooked cheese puff that comes out of the die is called a collette. These collettes are then baked in a large oven.
There is some speculation that cheese puffs like Cheetos are made of styrofoam. A YouTube user, Andrés Juárez Ramos, shared a video where he analyzed the composition of Cheetos, comparing them in smell, taste, and sound to polystyrene pieces. However, cheese puffs are made of cornmeal, water, vegetable oil, and cheese powder, and there is no evidence to support the claim that they are made of styrofoam.
Yes, there are edible packing peanuts that are made from corn starch and have been compared to stale cheese puffs without the cheese. However, it's important to note that not all packing peanuts are made from corn starch, and some are made of styrofoam.

























